Industrial Laboratory Stirred Ball Mill 100mL For Metal Powder Production Mechanical Alloying
High-Efficiency Stirred Ball Mill For Particle Size Reduction
The light stirring mill consists of a stationary cylinder filled with grinding media, a stirring device, and auxiliary components including circulation and cooling systems. This equipment offers high grinding efficiency with small particle size output, making it ideal for research institutions and industrial applications requiring precise process simulation.
Quick Details
- Application: Nano grinding, dispersion, particle size reduction, and material mixing
- Materials Processed: Pigments, ceramics, minerals, chemicals, pharmaceuticals, and coatings
- Design Types: Vertical and horizontal stirred ball mill configurations
- Grinding Media: Zirconia, glass, stainless steel, or ceramic beads
- Chamber Material: Stainless steel, polyurethane, or ceramic-lined options
- Capacity Range: From laboratory-scale (few liters) to industrial-scale (thousands of liters)
- Power Options: 220V/110V, 50Hz/60Hz (model dependent)
- Speed Control: Adjustable agitator speed for precise grinding control
- Operation Modes: Batch processing or continuous operation
Technical Specifications
| Model |
Speed (rpm) |
Capacity (L) |
Carrying Capacity (L) |
Power Supply |
Optional Jar |
Feed Size |
Discharge Size |
Speed Regulation |
Type |
| ZLS-1L |
50-1400 |
1 |
0.35 |
0.37KW/220V |
Stainless steel, Nylon, Alumina Ceramic, Polyurethane, Zirconia, Agate, PTFE |
≤5mm |
≤1µm |
Frequency converter |
Laboratory scale |
| ZLS-2L |
50-1400 |
2 |
0.7 |
0.37KW/220V |
≤5mm |
≤1µm |
|
|
| ZLS-3L |
50-1400 |
3 |
1.05 |
0.37KW/220V |
≤5mm |
≤1µm |
|
|
| ZLS5L |
60-560 |
5 |
1.75 |
0.75KW/220V |
≤5mm |
≤1µm |
Variable frequency speed regulation or fixed speed |
Small |
| ZLS-10L |
60-560 |
10 |
3.5 |
1.5KW/220V |
≤10mm |
≤1µm |
|
|
| ZLS-15L |
60-380 |
15 |
5.25 |
2.2KW/380V |
≤10mm |
≤1µm |
|
|
| ZLS-20L |
60-380 |
20 |
7 |
2.2KW/380V |
≤10mm |
≤1µm |
|
Lightweight |
| ZLS-30L |
60-310 |
30 |
10.5 |
3.0KW/380V |
Carbon steel, Stainless steel, Nylon bushing, Polyurethane lining, Alumina ceramic liner, PTFE lining |
≤10mm |
≤1µm |
|
|
| ZLS-50L |
60-140 |
50 |
17.5 |
4.0KW/380V |
≤10mm |
≤1µm |
|
|
| ZLS-100L |
60-140 |
100 |
35 |
7.5KW/380V |
≤20mm |
≤1µm |
|
Industrial Type |
| ZLS-200L |
60-110 |
200 |
70 |
11KW/380V |
≤20mm |
≤1µm |
|
|
| ZLS-300L |
60-110 |
300 |
100 |
15KW/380V |
≤20mm |
≤1µm |
|
|
| ZLS-500L |
60-90 |
500 |
170 |
18.5KW/380V |
≤20mm |
≤1µm |
|
|
| ZLS-600L |
60-90 |
600 |
200 |
22KW/380V |
≤20mm |
≤1µm |
|
|
Operation & Safety Guidelines
Ensure all components are properly assembled and secured before operation
Familiarize yourself with emergency stop procedures
Select appropriate grinding media size and material for your application
Verify material compatibility with chamber and grinding media
Begin operation at lower speeds and gradually increase
Allow adequate cooling between extended operation cycles
Perform thorough cleaning after each use to prevent contamination
Inspect components regularly for wear or damage
Ensure proper power supply connection and grounding
Frequently Asked Questions
What is a stirred ball mill?
A grinding machine that uses an agitator to stir grinding media within a stationary chamber, enabling fine grinding, dispersion, and particle size reduction.
What are the main applications?
Nano grinding, dispersion, mixing, and particle size reduction in industries including paints, coatings, pharmaceuticals, and chemicals.
What materials can be processed?
Pigments, ceramics, minerals, chemicals, pharmaceuticals, and food products.
How does it work?
An agitator rotates within a media-filled chamber, creating shear and impact forces to grind materials into fine particles.
What is the typical agitator speed?
100 to 1,500 RPM, depending on model and application requirements.
Can it be used for wet and dry grinding?
Yes, the mill supports both wet and dry grinding processes.
How do I choose grinding media?
Select based on material being processed and desired particle size (e.g., zirconia beads for high-purity applications).
What is the recommended chamber filling ratio?
50-70% with grinding media, with material added according to desired consistency.
How long does grinding take?
Process duration varies from minutes to hours depending on material and target particle size.
What maintenance is required?
Regular lubrication of moving parts, periodic calibration, and proper storage in clean, dry conditions.
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