Zirconia Particle Ball Lab Bead Mill Stirred Media Mill Laboratory Equipment

High-Efficiency Stirred Ball Mill For Particle Size Reduction Low Energy Consumption

High-Efficiency Stirred Ball Mill For Particle Size Reduction Low Energy Consumption

Quick Details:

*Application: Nano grinding, dispersion, particle size reduction, and mixing of materials.

*Materials Processed: Pigments, ceramics, minerals, chemicals, pharmaceuticals, and coatings. *Design Types: Vertical stirred ball mill, horizontal stirred ball mill.

*Grinding Media: Zirconia beads, glass beads, stainless steel beads, ceramic beads.

*Chamber Material: Stainless steel, polyurethane, or ceramic-lined.

*Capacity: Ranges from lab-scale (few liters) to industrial-scale (thousands of liters).

*Power Supply: 220V/110V, 50Hz/60Hz (varies by model).

*Speed Control: Adjustable agitator speed for precise grinding control.

*Operation Modes: Batch processing or continuous operation.

*Key Features: High grinding efficiency Low energy consumption Compact design Easy to clean and maintain

*Industries Served: Paints and coatings, pharmaceuticals, chemicals, food processing, and mining.

Description:

Stirred ball mills are available in vertical and horizontal designs, suitable for both batch and continuous processing. They are widely used in industries like paints and coatings, pharmaceuticals, chemicals, and food processing. Key features include high grinding efficiency, low energy consumption, and precise speed control.

Specification:

Notice:

*Secure Components: Ensure the grinding chamber and agitator are properly assembled and secured before operation.

*Emergency Stop: Familiarize yourself with the emergency stop button and use it if any issues arise.

*Grinding Media Selection: Use grinding beads of appropriate size and material for the specific application.

*Material Compatibility: Ensure the materials being processed are compatible with the chamber and grinding media to avoid contamination.

*Speed Settings: Start at lower agitator speeds and gradually increase to avoid excessive wear or damage.

*Run Time: Avoid continuous operation for extended periods; allow the machine to cool down between cycles.

*Regular Cleaning: Clean the grinding chamber, agitator, and beads thoroughly after each use to prevent cross-contamination.

*Inspect Components: Check for wear, cracks, or damage to the chamber, agitator, and beads before each use.

*Power Supply: Ensure the machine is connected to the correct power supply (220V/110V) and grounded properly. 

Application:

FAQ:

*What is a stirred ball mill?

A stirred ball mill is a grinding machine that uses an agitator to stir grinding media (beads) within a stationary chamber, enabling fine grinding, dispersion, and particle size reduction.

*What are the main applications of a stirred ball mill?

It is used for nano grinding, dispersion, mixing, and particle size reduction in industries like paints, coatings, pharmaceuticals, and chemicals.

*What materials can be processed in a stirred ball mill? Pigments, ceramics, minerals, chemicals, pharmaceuticals, and food products.

*How does a stirred ball mill work? An agitator rotates within a chamber filled with grinding media, creating intense shear and impact forces to grind materials into fine particles.

*What is the typical agitator speed?

Speeds range from 100 to 1,500 RPM, depending on the model and application.

*Can a stirred ball mill be used for wet and dry grinding? Yes, it supports both wet and dry grinding processes.

*How do I choose the right grinding media?

Select based on the material being processed and the desired particle size. For example, use zirconia beads for high-purity applications.

*What is the recommended filling ratio for the chamber?

Typically, fill the chamber 50-70% with grinding media and add material according to the desired consistency.

*How long does a grinding process take? It depends on the material and desired particle size, but processes can range from a few minutes to several hours.

*How do I clean the chamber and grinding media? Clean them with appropriate solvents (e.g., water, ethanol) and dry thoroughly after each use.

*What maintenance is required for a stirred ball mill?

Lubricate moving parts, calibrate the machine periodically, and ensure proper storage in a clean, dry environment.

*Can the machine overheat during operation? Yes, prolonged use at high speeds can cause overheating. Allow the machine to cool between cycles.

*What factors should I consider when buying a stirred ball mill?

Consider chamber capacity, agitator speed, material compatibility, and whether you need a vertical or horizontal design.

*Can I customize the machine for specific applications?

Yes, we offer customizable options for chambers, agitators, and grinding media.