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Custom 3D Printing MIM Iron Metal Powder For Binder Jetting & SLM

Custom 3D Printing MIM Iron Metal Powder For Binder Jetting & SLM

Binder Jetting Iron Metal Powder

SLM Iron Metal Powder

Custom mim powder

Place of Origin:

China

Brand Name:

Zhongli

Certification:

ISO,CE,MSDS

Model Number:

SSP-01

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Product Details
Materials:
Stainless Steel Alloy Metal Powder
Particle Size:
1-100 Microns
Applications:
Manufacturing Of Steel, Magnets, And Pigments
Corrosion Resistance:
Moderate (improves With Cr/Ni)
Safety Information:
Harmful If Ingested Or Inhaled
Tensile Strength (MPa):
300–1,500+
Highlight:

Binder Jetting Iron Metal Powder

,

SLM Iron Metal Powder

,

Custom mim powder

Payment & Shipping Terms
Minimum Order Quantity
1kg
Packaging Details
plastic+drum
Delivery Time
within 15 days
Payment Terms
L/C,T/T,Western Union,MoneyGram
Supply Ability
15-20ton per month
Product Description

Product Description

Exploring 3D Printing Fe Powder: Durable, Low-Defect Layers for Binder Jetting & SLM

 

In the rapidly evolving world of additive manufacturing, 3D printing technologies like Binder Jetting and Selective Laser Melting (SLM) have revolutionized the production of complex, durable components. Central to these advancements is the use of high-quality Fe powder, which ensures the creation of durable, low-defect layers. 

 

Understanding 3D Printing Fe Powder

 

What is Fe Powder?

 

Fe powder, or iron-based powder, is a crucial material used in 3D printing, particularly in metal additive manufacturing. Known for its excellent mechanical properties, Fe powder is utilized to produce robust components with high tensile and yield strength. The spherical shape of Fe powder particles enhances flowability, making it ideal for precise layer deposition in 3D printing processes.

 

Key Characteristics of Fe Powder

 

  • Particle Size: Fe powder is available in various particle sizes, such as 0-25μm, 15-53μm, 45-105μm, and 75-150μm, allowing for tailored applications.
  • Composition: Typically, Fe powder consists of elements like nickel (17-19%), molybdenum (4.5-5.2%), cobalt (8.5-9.5%), and titanium (0.6-0.8%), contributing to its strength and durability.
  • Density and Flowability: With an apparent density of ≥4.2 g/cc and flowability ≤18 s, Fe powder ensures efficient printing processes.

 

Binder Jetting: A Revolutionary 3D Printing Technique

 

How Binder Jetting Works

 

Binder Jetting is a non-beam-based additive manufacturing process where a liquid binder is selectively deposited onto a powder bed. This technique allows for the rapid production of complex structures with isotropic properties. The process involves several steps:

 

  1. Printing: A binder is sprayed onto the powder bed, bonding the particles at room temperature.
  2. Curing: The printed component is heated to strengthen the sample.
  3. Depowdering: Excess powder is removed, often in inert environments to prevent oxidation.
  4. Sintering: The component is heated to high temperatures to densify and bond the particles.

 

Advantages of Binder Jetting

 

  • Material Compatibility: Binder Jetting is compatible with various materials, including metals, ceramics, and polymers, offering versatility in applications.
  • Cost Efficiency: This technique is suited to high-volume, low-cost production, making it ideal for mass manufacturing.
  • Design Freedom: Binder Jetting allows for the creation of intricate geometries without the need for support structures.

 

Selective Laser Melting (SLM): Precision in Metal Printing

 

SLM Process Overview

 

Selective Laser Melting (SLM) is a beam-based additive manufacturing process that uses a high-powered laser to fuse metal powder particles layer by layer. SLM is renowned for producing dense, high-quality metal parts with excellent mechanical properties.

 

Benefits of SLM

 

  • High Precision: SLM offers exceptional accuracy, enabling the production of complex and detailed components.
  • Material Strength: The process results in parts with superior tensile and yield strength, ideal for demanding applications.
  • Reduced Defects: SLM minimizes porosity and defects, ensuring the reliability of the printed components.

 

Applications of Fe Powder in 3D Printing

 

Industrial Applications

 

Fe powder is widely used in various industries due to its strength and durability. Common applications include:

 

  • Automotive and Aerospace: Production of lightweight, high-strength components such as drive shafts and engine parts.
  • Healthcare: Manufacturing of surgical tools and dental prostheses.
  • Luxury Goods: Creation of intricate jewelry and watch components.
Property Iron-Based Alloy Powders Stainless Steel (316L) Nickel Alloys (Inconel 625) Titanium (Ti-6Al-4V)
Density (g/cm³) 7.4–7.9 (varies by alloy) 7.9 8.4 4.4
Hardness (HRC) 20–65 (depends on heat treatment) 25–35 20–40 (annealed) 36–40
Tensile Strength (MPa) 300–1,500+ 500–700 900–1,200 900–1,100
Corrosion Resistance Moderate (improves with Cr/Ni) Excellent Excellent Excellent
Max Operating Temp. (°C) 500–1,200 (alloy-dependent) 800 1,000+ 600
Cost (vs. Pure Fe = 1x) 1x–5x (alloy-dependent) 3x–5x 10x–20x 20x–30x

 

Injection molding of powder injection molding technology 

Compared with traditional process, with high precision, homogeneity, good performance, low production cost, etc. In recent years, with the rapid development of MIM technology, its products have been widely used in consumer electronics, communications and information engineering, biological medical equipment, automobiles, watch industry, weapons and aerospace and other industrial fields.

Grade

Chemical Nominal Composition(wt%)

Alloy

C

Si

Cr

Ni

Mn

Mo

Cu

W

V

Fe

316L 

 

 

16.0-18.0

10.0-14.0

 

2.0-3.0

-

-

-

Bal.

304L

 

 

18.0-20.0

8.0-12.0

 

-

-

-

-

Bal.

310S

 

 

24.0-26.0

19.0-22.0

 

-

-

-

-

Bal.

17-4PH

 

 

15.0-17.5

3.0~5.0

 

-

3.00-5.00

-

-

Bal.

15-5PH

 

 

14.0-15.5

3.5~5.5

 

-

2.5~4.5

-

-

Bal.

4340

0.38-0.43

0.15-0.35

0.7-0.9

1.65-2.00

0.6-0.8

0.2-0.3

-

-

-

Bal.

S136

0.20-0.45

0.8-1.0

12.0-14.0

-

 

-

-

-

0.15-0.40

Bal.

D2

1.40-1.60

 

11.0-13.0

-

 

0.8-1.2

-

-

0.2-0.5

Bal.

H11

0.32-0.45

0.6-1

4.7-5.2

-

0.2-0.5

0.8-1.2

-

-

0.2-0.6

Bal.

H13

0.32-0.45

0.8-1.2

4.75-5.5

-

0.2-0.5

1.1-1.5

-

-

0.8-1.2

Bal.

M2

0.78-0.88

0.2-0.45

3.75-4.5

-

0.15-0.4

4.5-5.5

-

5.5-6.75

1.75-2.2

Bal.

M4

1.25-1.40

0.2-0.45

3.75-4.5

-

0.15-0.4

4.5-5.5

-

5.25-6.5

3.75-4.5

Bal.

T15

1.4-1.6

0.15-0.4

3.75-5.0

-

0.15-0.4

-

-

11.75-13

4.5-5.25

Bal.

30CrMnSiA

0.28-0.34

0.9-1.2

0.8-1.1

-

0.8-1.1

-

-

-

-

Bal.

SAE-1524

0.18-0.25

-

-

-

1.30-1.65

-

-

-

-

Bal.

4605

0.4-0.6

 

-

1.5-2.5

-

0.2-0.5

-

-

-

Bal.

8620

0.18-0.23

0.15-0.35

0.4-0.6

0.4-0.7

0.7-0.9

0.15-0.25

-

-

-

Bal.

 

Powder specification:

Particle   Size   

  Tapping Density       

Particle Size   Distribution(μm)  

 

    (g/cm³)

D10

D50

D90

 D50:12um

>4.8

3.6- 5.0

11.5-13.5

22-26

D50:11um

>4.8

3.0- 4.5

10.5-11.5

19-23

Factory equipment

Custom 3D Printing MIM Iron Metal Powder For Binder Jetting & SLM 0

Exhibition & Partner

Custom 3D Printing MIM Iron Metal Powder For Binder Jetting & SLM 1

Case

 

Ship to Poland

Custom 3D Printing MIM Iron Metal Powder For Binder Jetting & SLM 2Custom 3D Printing MIM Iron Metal Powder For Binder Jetting & SLM 3

Ship to Germany

Custom 3D Printing MIM Iron Metal Powder For Binder Jetting & SLM 4Custom 3D Printing MIM Iron Metal Powder For Binder Jetting & SLM 5

 

FAQ

1. What types of stainless steel powders are used in 3D printing?

  • Common grades include 316L (excellent corrosion resistance), 17-4 PH (high strength and hardness), 304L (general-purpose use), and 420 (wear resistance). Each grade has specific properties suited for different applications.


2. What is the typical particle size for stainless steel powders in 3D printing?

  • The particle size typically ranges from 15 to 45 micrometers (µm). Spherical particles are preferred for better flowability and packing density.


3. Can stainless steel powders be reused?

  • Yes, unused powder can often be recycled by sieving and blending with fresh powder. However, excessive reuse can degrade powder quality, so regular testing is recommended.


4. What safety precautions should be taken when handling stainless steel powders?

  • Avoid inhalation or skin contact by using gloves, masks, and protective clothing.

  • Store powders in a dry, airtight container to prevent moisture absorption.

  • Handle powders in a well-ventilated area or under inert gas to minimize explosion risks.

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