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OEM Yttria Zirconia Alumina Ceramic Grinding Balls Beads Thermal Shock Resistant

OEM Yttria Zirconia Alumina Ceramic Grinding Balls Beads Thermal Shock Resistant

Yttria alumina ceramic grinding balls

OEM alumina ceramic grinding balls

OEM yttria zirconia beads

Place of Origin:

China

Brand Name:

Zhongli

Certification:

CE ISO

Model Number:

ZGB-01

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Request A Quote
Product Details
Thermal Conductivity:
3 W/mK
Purity:
≥99.9%
Color:
White
Hardness:
HRA 90
Compatibility:
Suitable For Use In Most Grinding And Milling Machines
Chemical Resistance:
Highly Resistant To Acids And Alkalis
Size:
1mm-30mm
Shape:
Spherical
Abrasion Resistance:
≥10 Times Higher Than Glass Beads
Melting Point:
2,715°C
Application:
Grinding And Milling Of Hard And Abrasive Materials
Compressive Strength:
≥2,000 MPa
Material:
Zirconia
Density:
6.06 G/cm3
Highlight:

Yttria alumina ceramic grinding balls

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OEM alumina ceramic grinding balls

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OEM yttria zirconia beads

Payment & Shipping Terms
Minimum Order Quantity
1kg
Price
$20-$55/kg
Packaging Details
barrel
Delivery Time
within 15days
Payment Terms
L/C,T/T,Western Union
Supply Ability
50-200 ton/month
Product Description

Product Description

Exploring the Versatility of Thermal Shock-Resistant Zirconia Balls in Extreme Temperature Milling

 

In the realm of advanced materials, thermal shock-resistant zirconia balls have emerged as a pivotal solution for milling processes under extreme temperature conditions. Known for their stability, durability, and exceptional mechanical properties, these zirconia balls are indispensable in industries demanding high precision and resilience.

 

Understanding Zirconia Balls: Composition and Properties

 

The Science Behind Zirconia Balls

 

Zirconia balls, primarily composed of zirconium oxide, often undergo stabilization through additives like yttria or calcia. This stabilization enhances their thermal shock resistance and mechanical strength, making them ideal for high-temperature applications. The unique crystal structure of zirconia, which can exist in monoclinic, tetragonal, and cubic forms, allows for remarkable phase transition capabilities, optimizing thermal expansion behavior and improving thermal shock resistance.

 

Key Properties

 

  • High Hardness and Strength: Zirconia balls boast superior hardness and strength, surpassing many other ceramic materials. This makes them ideal for applications requiring high wear resistance and mechanical durability.
  • Thermal Shock Resistance: Their ability to withstand rapid temperature changes without cracking is a crucial feature, especially in environments where thermal cycling is prevalent.
  • Chemical Stability: Resistant to corrosion and chemical attacks, zirconia balls maintain integrity even in harsh chemical environments, making them suitable for chemical industry applications.
  • Low Thermal Expansion: The low coefficient of thermal expansion ensures dimensional stability, crucial for precision components in high-temperature settings.

 

Applications of Zirconia Balls in Extreme Temperature Milling

 

Industrial Applications

 

Zirconia balls are widely used across various industries due to their robust properties:

 

  1. Manufacturing Sector: In the manufacturing industry, zirconia balls are used in precision machining for components that demand high wear resistance and temperature stability, such as bearings and valves.
  2. Chemical Industry: Their chemical resistance makes zirconia balls ideal for reactors, pump bodies, and pipelines in chemical production processes.
  3. Aerospace Industry: The aerospace sector benefits from zirconia balls' high-temperature stability, using them in high-pressure turbines and centrifugal compressors.
  4. Electronics Industry: Zirconia balls are integral to electronic components, offering durability and stability in energy storage devices and other electronic applications.

 

OEM Yttria Zirconia Alumina Ceramic Grinding Balls Beads Thermal Shock Resistant 0

Advantages in Milling Processes

 

In milling processes, zirconia balls play a crucial role due to their:

 

  • High Efficiency: Their hardness and low wear rate enhance milling efficiency, leading to improved production rates and quality.
  • Precision: The consistent size and shape of zirconia balls ensure uniform milling, crucial for applications requiring high precision.
  • Durability: Their resistance to wear and thermal shock reduces downtime and maintenance costs, offering long-term reliability.

OEM Yttria Zirconia Alumina Ceramic Grinding Balls Beads Thermal Shock Resistant 1OEM Yttria Zirconia Alumina Ceramic Grinding Balls Beads Thermal Shock Resistant 2 

Diameter(mm) Each ball weight(g) 100g balls qty(pcs)
1 0.00314 31847
2 0.02512 3981
3 0.08478 1180
4 0.20096 498
5 0.3925 255
6 0.67824 147
7 1.07702 93
8 1.60768 62
10 3.14 32
12 5.42592 18
15 10.5975 9
20 25.12 4

Chemical Composition:

 

Composition

ZrO2

Y2O3 + Others

Content %

94.6

5.4

 

Physical Properties:

 

Specific Gravity

g/cm3

Bulk Density

kg/L

Hardness

Mohs

Hardness Hv

Fracture Toughness MPam1-2

Crushing  Load

Kg.f 0.3mm)

Grain size

um

Sphericity

(%)

6.03

≥ 3.76

9

≥1210

9


8.2

 

 

≤0.3

≥98

 

 40times under microscope for 0.3mm YSZ ball

OEM Yttria Zirconia Alumina Ceramic Grinding Balls Beads Thermal Shock Resistant 3OEM Yttria Zirconia Alumina Ceramic Grinding Balls Beads Thermal Shock Resistant 4 

OEM Yttria Zirconia Alumina Ceramic Grinding Balls Beads Thermal Shock Resistant 5OEM Yttria Zirconia Alumina Ceramic Grinding Balls Beads Thermal Shock Resistant 6OEM Yttria Zirconia Alumina Ceramic Grinding Balls Beads Thermal Shock Resistant 7OEM Yttria Zirconia Alumina Ceramic Grinding Balls Beads Thermal Shock Resistant 8 

  Inner structure:

 OEM Yttria Zirconia Alumina Ceramic Grinding Balls Beads Thermal Shock Resistant 9OEM Yttria Zirconia Alumina Ceramic Grinding Balls Beads Thermal Shock Resistant 10

 Size distribution:

 

product name:

Yttria stabilized zirconia bead

size:

Φ0.3mm

100pcs test result by selected random(unit: mm)

0.28

0.29

0.3

0.31

0.32

0.28

0.29

0.3

0.31

0.32

0.28

0.29

0.3

0.31

0.32

0.28

0.29

0.3

0.31

0.32

0.29

0.29

0.31

0.31

0.32

0.29

0.3

0.31

0.31

0.32

0.29

0.3

0.31

0.31

0.32

0.29

0.3

0.31

0.31

0.33

0.29

0.3

0.31

0.31

0.33

0.29

0.3

0.31

0.31

0.33

0.29

0.3

0.31

0.32

0.33

0.29

0.3

0.31

0.32

0.33

0.29

0.3

0.31

0.32

0.33

0.29

0.3

0.31

0.32

0.33

0.29

0.3

0.31

0.32

0.33

0.29

0.3

0.31

0.32

0.33

0.29

0.3

0.31

0.32

0.34

0.29

0.3

0.31

0.32

0.34

0.29

0.3

0.3

0.3

0.36

0.29

0.3

0.3

0.3

0.3

OEM Yttria Zirconia Alumina Ceramic Grinding Balls Beads Thermal Shock Resistant 11 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Features:

It has high density and hardness, making it suitable for high-quality products, such as ceramic inking, automobile, paints and coating. 

It is suitable for high-efficiency horizontal mills and basket mills.

Low contamination of the milling product.

It is suitable for industries requiring nano-sized particles.

 

Pakage:

  25KG/Plastic Drum, 800-1000KG/Pallet with shrink wrapped

Storage:

The grinding media should be stored in a dry and clean place.

Factory equipment

OEM Yttria Zirconia Alumina Ceramic Grinding Balls Beads Thermal Shock Resistant 12

Exhibition & Partner

OEM Yttria Zirconia Alumina Ceramic Grinding Balls Beads Thermal Shock Resistant 13

Case

 

Ship to philipine

OEM Yttria Zirconia Alumina Ceramic Grinding Balls Beads Thermal Shock Resistant 14OEM Yttria Zirconia Alumina Ceramic Grinding Balls Beads Thermal Shock Resistant 15

Ship to Germany

OEM Yttria Zirconia Alumina Ceramic Grinding Balls Beads Thermal Shock Resistant 16OEM Yttria Zirconia Alumina Ceramic Grinding Balls Beads Thermal Shock Resistant 17

 

FAQ

  1. How do I store zirconia grinding beads?

    • Store them in a dry, clean environment to prevent contamination or moisture absorption.

  2. What is the cost of zirconia grinding beads?

    • They are more expensive than other grinding media due to their superior properties, but their durability and efficiency often justify the cost.

  3. Can zirconia beads cause contamination?

    • They are highly wear-resistant, but prolonged use may cause minimal wear. Regular inspection is recommended to avoid contamination.

  4. What industries use zirconia grinding beads?

    • They are used in pharmaceuticals, paints, coatings, ceramics, electronics, and nanotechnology industries.

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