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Aluminum oxide grinding wheels durability and cost-effectiveness

Aluminum oxide grinding wheels durability and cost-effectiveness

Place of Origin:

China

Brand Name:

Zoli

Certification:

ISO9001

Model Number:

AB-01

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Product Details
Impact Resistance:
High
Manufacturer:
Guangzhou Zoli
Flammability:
Highly Flammable
Density:
3.6-3.8 G/cm3
Chemical Resistance:
Excellent
Porosity:
Low
Bulk Density:
2.3g/cm3
Heat Resistance:
High
Port Of Loading:
GUangzhou, China
Purity:
99.5%
Customization:
Available Upon Request
Boiling Point:
2467°C
Chemical Composition:
Al2O3 ≥ 92%
Chemical:
Al ≥ 98.9%
Application:
Grinding And Milling Of Various Materials
Payment & Shipping Terms
Minimum Order Quantity
1kg
Packaging Details
25KG/woven bag,1000KG-1250KG for one pallet with shrink wrapped
Delivery Time
within 7days
Payment Terms
L/C,T/T,Western Union
Supply Ability
40-200ton per month
Product Description

Aluminum Oxide Grinding Wheels: Durability and Cost-Effectiveness

Introduction

Aluminum oxide grinding wheels durability and cost-effectiveness 0

In industrial grinding, the choice of abrasive tools can significantly impact the efficiency, cost, and quality of the work. Aluminum oxide grinding wheels stand out as a reliable option, known for their durability and cost-effectiveness. 

Understanding Aluminum Oxide Grinding Wheels


Aluminum oxide (Al₂O₃) is a synthetic abrasive material renowned for its toughness and ability to maintain sharp cutting edges. These grinding wheels are made by bonding aluminum oxide grains with materials such as phenolic resin or vitrified ceramic, forming wheels of various shapes and sizes. This composition makes them suitable for a wide range of grinding applications, including surface, cylindrical, and off-hand grinding.

Key Features


  • Durability: Aluminum oxide wheels are hard and can withstand high temperatures and pressures, ensuring a long service life.
  • Versatility: Suitable for grinding ferrous metals, alloy steels, and softer materials without excessive wear.
  • Cost-Effectiveness: Generally less expensive than other abrasive wheels, providing an economical solution for industrial needs.
  • Safety: Known for safe operation when used correctly, reducing the risk of accidents in industrial settings.

Applications of Aluminum Oxide Grinding Wheels


Aluminum oxide grinding wheels are utilized across various industries due to their versatile properties. Some common applications include:


  • Metal Fabrication and Welding: Preparing metal surfaces for welding and smoothing seams post-welding.
  • Automotive Manufacturing: Shaping engine parts, deburring, and finishing metal components.
  • Aerospace Industry: Precision grinding of aerospace components to meet stringent standards.
  • Medical Device Manufacturing: Crafting and finishing medical devices with precision.
  • Tool Sharpening: Maintaining the effectiveness and longevity of cutting tools.

Choosing the Right Aluminum Oxide Grinding Wheel


Selecting the optimal grinding wheel involves considering several factors:


  • Material Hardness: Match the wheel's grit size to the hardness of the workpiece.
  • Surface Finish Requirements: Finer grits for smoother finishes, coarser grits for material removal.
  • Machine Compatibility: Ensure compatibility with the grinding machine's speed and power.
  • Type of Grinding Operation: Different operations require wheels with specific properties and structures.

Benefits of Aluminum Oxide Grinding Wheels


Aluminum oxide grinding wheels offer numerous advantages, making them a popular choice in industrial processes:


  • High Durability: Withstand high temperatures and pressures, leading to a longer service life.
  • Versatility: Effective on a wide range of materials, including metals, plastics, and wood.
  • Cost Efficiency: More affordable than other abrasives like diamond or cubic boron nitride.
  • Consistency: Maintain consistent performance, crucial for precision-driven industries.

Proper Use and Maintenance


To ensure the longevity and efficiency of aluminum oxide grinding wheels, proper use and maintenance are essential:


  • Inspect the Wheel: Check for cracks or defects before use.
  • Secure the Workpiece: Prevent movement during grinding.
  • Use Wheel Guards: Protect the operator from sparks and debris.
  • Dress the Wheel: Maintain the correct wheel profile for effective grinding.
  • Follow Speed Ratings: Never exceed the maximum operating speed indicated on the wheel.

Cleaning and Storing Grinding Wheels


  • Use Abrasive Wheel Dressers: Remove build-up and restore the cutting surface.
  • Store in a Dry Environment: Prevent moisture absorption that can lead to imbalance.
  • Implement a Racking System: Store wheels vertically to minimize damage.


Chemical Composition:

Composition

Al2O3

SIO2

CaO+MgO

Fe2O3

Wt%

≥92

7 max

≤2

0.1

 

Typical Properties:

Specific Gravity

g/cm3

Bulk Density kg/L

Hardness

Moh’s

Water Absorption

%

Self wearing loss %(24hrs)

Compression

Mpa

3.65

2.2

9

0.01

≤0.012

2000

 Sizes Φ:   

Size(mm)

Size(mm)

Size(mm)

Size(mm)

0.5-1.0

6.0

20.0

70.0

1.0

8.0

25.0

80.0

2.0

10.0

30.0

90.0

3.0

13.0

40.0

100.0

4.0

15.0

50.0

 

5.0

18.0

60.0

 

Package: 

25KG/woven bag,1000KG-1250KG for one pallet with shrink wrapped

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