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Al₂O₃ Ceramic Alumina Grinding Balls Zero Contamination for Pharma & Food

Al₂O₃ Ceramic Alumina Grinding Balls Zero Contamination for Pharma & Food

Al₂O₃ Alumina Grinding Balls

Pharma Alumina Grinding Balls

Pharma ceramic alumina balls

Place of Origin:

China

Brand Name:

Zhongli

Certification:

CE ISO

Model Number:

AGB-01

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Product Details
Flammability:
Highly Flammable
Solubility:
Insoluble In Water
Form:
Powder
Melting Point:
660.3°C
Storage Conditions:
Store In A Cool, Dry, Well-ventilated Area Away From Sources Of Heat And Ignition
Purity:
99.9%
Chemical:
Al ≥ 98.9%
Odor:
Odorless
Density:
2.7 G/cm3
Application:
Additive For Metal Alloys, Rocket Fuel, Fireworks, Paints, And Coatings
Standard:
GB/T 2085-2007
Boiling Point:
2467°C
Material:
Aluminum
Manufacturer:
Shanghai Jordon
Highlight:

Al₂O₃ Alumina Grinding Balls

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Pharma Alumina Grinding Balls

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Pharma ceramic alumina balls

Payment & Shipping Terms
Minimum Order Quantity
1kg
Packaging Details
plastic + barrel
Delivery Time
within 15 days
Payment Terms
L/C,T/T,Western Union
Supply Ability
40-200ton per month
Product Description

Product Description

Inert Al₂O₃ Ceramic Balls: Zero Contamination for Pharma & Food Industries

 

In the ever-evolving world of pharmaceuticals and food processing, maintaining the highest standards of purity and safety is paramount. One of the critical components in achieving these standards is the use of inert Al₂O₃ ceramic balls, known for their ability to ensure zero contamination. 

 

Understanding Inert Al₂O₃ Ceramic Balls

 

Inert Al₂O₃ ceramic balls are high-purity alumina oxide balls designed to offer excellent chemical stability, high strength, and thermal resistance. These attributes make them ideal for various applications, especially in industries where contamination must be avoided at all costs. The ceramic balls are composed primarily of aluminum oxide (Al₂O₃), with a purity level exceeding 99%, ensuring minimal interaction with other substances.

 

Key Features and Benefits

 

  • High Purity: With over 99% Al₂O₃ content, these ceramic balls provide unmatched purity, crucial for pharmaceutical and food applications.
  • Chemical Stability: Resistant to acids, alkalis, and organic solvents, ensuring no contamination occurs during processing.
  • Thermal Resistance: Capable of withstanding high temperatures, making them suitable for various industrial applications.
  • Mechanical Strength: High crush strength and durability ensure long-lasting performance in demanding environments.

 

Applications in Pharma and Food Industries

 

Pharmaceutical Industry

 

In the pharmaceutical industry, inert Al₂O₃ ceramic balls are used as catalyst support media in reactors and towers. Their ability to resist chemical erosion and maintain stability under high temperatures makes them indispensable in processes where purity and reliability are critical. These ceramic balls help prevent contamination and ensure that the active catalysts remain effective throughout the production process.

 

Food Processing Industry

 

The food industry demands rigorous standards to prevent contamination and ensure safety. Inert Al₂O₃ ceramic balls are utilized in various processing equipment to maintain purity and enhance efficiency. Their non-reactive nature ensures that no unwanted substances leach into food products, safeguarding consumer health and enhancing product quality.

Al₂O₃ Ceramic Alumina Grinding Balls Zero Contamination for Pharma & Food 0Al₂O₃ Ceramic Alumina Grinding Balls Zero Contamination for Pharma & Food 1

 

Chemical Composition:

Composition

Al2O3

SIO2

CaO+MgO

Fe2O3

Wt%

≥92

7 max

≤2

0.1

 

Typical Properties:

Specific Gravity

g/cm3

Bulk Density kg/L

Hardness

Moh’s

Water Absorption

%

Self wearing loss %(24hrs)

Compression

Mpa

3.65

2.2

9

0.01

≤0.012

2000

 

  

 Sizes Φ:   

Size(mm)

Size(mm)

Size(mm)

Size(mm)

0.5-1.0

6.0

20.0

70.0

1.0

8.0

25.0

80.0

2.0

10.0

30.0

90.0

3.0

13.0

40.0

100.0

4.0

15.0

50.0

 

5.0

18.0

60.0

 

 

1. Mechanical & Physical Properties

Property Alumina (92%) Alumina (99%) Zirconia Steel Silica Sand
Density (g/cm³) 3.6 3.9 6.0 7.8 2.2
Hardness (Mohs/HV) 9 (~1,500 HV) 9 (~1,800 HV) 8.5 6-7 7
Wear Rate (g/ton) 10–50 5–20 1–5 100+ 300+
Compressive Strength 2,000 MPa 2,500 MPa 2,200 MPa 500 MPa Low

Key Takeaways:

  • 99% Alumina offers 30% lower wear than 92% grade.
  • 2–5x longer lifespan vs. steel in abrasive slurries.
  • Harder than zirconia but less tough (ideal for fine grinding).

2. Chemical & Thermal Resistance

Property Alumina (99%) Performance Impact
Chemical Inertness Resists pH 1–14 Safe for acids/alkalis, pharmaceuticals.
Max Temperature 1,600°C Stable in kilns, calcination.
Thermal Shock Moderate Avoid rapid quenching (>200°C/min).
Contamination Risk None Zero metal ions (critical for Li-ion batteries).

Vs. Competitors:

  • Beats steel in corrosion resistance.
  • Outperforms silica sand in wear & consistency.

3. Grinding Efficiency

  • Particle Size Reduction: Achieves sub-micron fineness (D50 < 1µm) in wet/dry mills.
  • Speed: Higher density (vs. silica) improves kinetic energy transfer.
  • Consistency: Uniform shape/size prevents clogging in bead mills.

Best For:

  • High-purity materials (e.g., ceramics, electronics powders).
  • Slurry processing (paints, dyes).

4. Industry-Specific Performance

Industry Benefit of Alumina Balls
Mining 50% lower replacement cost vs. steel in ore grinding.
Pharma FDA-compliant, no endotoxin release.
Batteries Prevents Fe/Ni contamination in cathode materials.
Paints Maintains color purity (no metal leaching).

5. Cost vs. Lifetime Analysis

Media Type Cost per kg Lifespan (hours) Cost per Ton Ground
Alumina (92%) $5–10 2,000–3,000 $0.50–1.00
Steel $2–4 500–800 $2.00–4.00
Zirconia $50–100 5,000+ $0.20–0.50

Trade-Off:

  • Alumina balances cost and performance – Ideal when zirconia is over-spec.

Performance Summary: Why Choose Alumina?

✅ Cost-Effective: 3x cheaper than zirconia for moderate abrasion.
✅ High-Purity: 99.9% Al₂O₃ for sensitive applications (e.g., pharma).
✅ Versatile: Works in ball/attritor/planetary mills.
✅ Low Maintenance: Non-corrosive, easy to clean.

Limitations:

  • Not for high-impact milling (e.g., hammer mills).
  • Thermal shock risk in rapid cooling applications.

Need Custom Alumina Balls?

We supply:

  • Sizes: 1mm–50mm (±0.01mm tolerance).
  • Grades: 92%, 95%, 99%, ZTA-composite.
  • Certifications: ISO 9001, RoHS, FDA (for pharma).

 

Package: 

25KG/woven bag,1000KG-1250KG for one pallet with shrink wrapped

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Factory equipment

Al₂O₃ Ceramic Alumina Grinding Balls Zero Contamination for Pharma & Food 4

Exhibition & Partner

Al₂O₃ Ceramic Alumina Grinding Balls Zero Contamination for Pharma & Food 5

Case

 

Ship to UAE

Al₂O₃ Ceramic Alumina Grinding Balls Zero Contamination for Pharma & Food 6Al₂O₃ Ceramic Alumina Grinding Balls Zero Contamination for Pharma & Food 7

Ship to Netherland

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FAQ

  1. What are alumina ceramic balls made of?

    • They are made from aluminium oxide (Al₂O₃), a high-purity ceramic material known for its hardness and wear resistance.

  2. What are the key properties of alumina ceramic balls?

    • High hardness, excellent wear resistance, chemical stability, high-temperature resistance (up to 1600°C), and electrical insulation.

  3. What are alumina ceramic balls used for?

    • They are used as grinding media, bearing components, valve balls, and in applications requiring wear resistance and chemical inertness.

  4. Why choose alumina balls over steel or other ceramics?

    • They offer superior wear resistance, chemical stability, and are lighter than steel, making them ideal for specific applications.

  5. What sizes are available for alumina ceramic balls?

    • Sizes typically range from 1mm to several inches, depending on the application.

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